Pattern making
Where the shirt takes shape: pattern making excellence
In our pattern making department, every shirt is the result of a meticulous process that combines creativity, technical expertise, and innovation. It all starts with the creation or importation of patterns, which are handled with the utmost care and precision to ensure the perfect balance between fit, style, and functionality.Once the first prototype has been created, the team steps in to develop all sizes with sartorial attention, ensuring consistency, comfort, and quality in every variation. Before the cutting phase, we optimize every detail: thanks to automatic placement and artificial vision systems, we achieve maximum efficiency in fabric consumption—whether plain, striped, checked, with panels, or logos—reducing waste and ensuring a flawless result.
Our modeling process is the first step towards a perfect shirt: designed, studied, and refined to fit every person perfectly.
Single Sheet Cutting
Cutting-edge technology at the service of precision: cutting by Sarty In our production department, the cutting phase is the beating heart of innovation. Thanks to Crea Solution's IRIS system with artificial intelligence, we digitize every fabric with millimeter precision, defining its parameters even in the presence of complex patterns such as stripes, checks, panels, or logos. Our defect control software intervenes promptly to identify and correct any imperfections.Cutting is performed using single-sheet technology on a non-slip suction mat, eliminating waste and maximizing process efficiency. We are proud to combine sartorial accuracy with industrial efficiency, while promoting more responsible and sustainable production.
Multi-Layer Cutting
Precision, technology, and sartorial care: where the excellence of our shirts begins In our production process, each shirt comes to life with a perfect balance between innovation and tradition. It all starts with the automatic fabric spreader, a state-of-the-art machine that prepares what is known in the industry as a “fabric mattress” with extreme precision. Layer by layer, the fabric is spread out flawlessly, ready to be cut with maximum efficiency. Once the design is complete, the mattress moves on to the next stage: automatic multi-layer cutting, performed using state-of-the-art machines that digitally follow the model outlines. Each step of our process is designed to enhance the value of each item, ensuring high production performance without ever compromising on quality and attention to detail.
Sewing
Where sartorial tradition meets automated precision
After cutting, one of the most fascinating and distinctive stages of our production process takes shape: the one in which the expert craftsmanship of the Sarty team blends with advanced technological solutions. Each component of the garment is arranged with millimetric precision, prepared for sewing through the fundamental intermediate ironing process, which gives the garment structure, identity, and shape.
The application of adhesives to the collar and cuffs is carried out with the utmost care, as even the smallest imperfection could compromise the garment's appearance and durability. For this reason, we use a continuous roller machine designed to eliminate the formation of air bubbles, ensuring uniform and long-lasting adhesion.
Precision takes shape on customised templates, designed for each individual component.
The sewing phase is the final touch, carried out with the highest quality needles and threads, selected according to the composition of the fabric. For button fastening, we rely on the Juki electronic machine, which precisely adjusts the optimal distance between the button and the fabric. Next, the Ascolite machine completes the fastening of the shank with elastic thread and heat treatment, offering excellent and long-lasting hold.
Every Sarty shirt is the result of a process that focuses on the balance between artisan passion and technological innovation, transforming each garment into an authentic expression of style and quality.
Washing
Laundry: the touch that makes the difference
For made-to-measure garments, each fabric is washed and dried before cutting. This is not simply cleaning, but a treatment designed to soften the fibers, eliminate tension, and ensure that the garment retains its fit, structure, and comfort over time. An invisible but essential detail for lasting elegance.
In mass production, before cutting, a shrinkage test is carried out on each individual fabric. This fundamental step allows us to predict and control any dimensional variations after washing, thus ensuring absolute precision in the fit and construction of the garment.
After sewing, the garments undergo a controlled wash that prepares the fabric for ironing, giving it softness, uniformity, and character. This treatment prepares the garment for finishing.
Our industrial systems manage temperature, humidity, and intensity with maximum precision, respecting the characteristics of each fabric.
In Sarty's laundry department, tradition and technology come together in a single gesture: caressing the fabric before it becomes a shirt.
Embroidery
Creativity takes shape: digitization and custom embroidery
At Sarty, we bring your symbols and graphics to life with sartorial precision and cutting-edge technology. Thanks to our professional digitization software, we transform images, digital files, figures, letters, and logos into unique embroidery designs, perfect for expressing your identity.
Our custom embroidery service is carried out using a 12-needle single-head machine, designed to handle both small details and more complex productions with versatility. Whether you need an exclusive garment or a coordinated series, we guarantee results that faithfully reflect your design.
Quality
The finishing touch, maximum perfection: quality control and finishing
The production of a Sarty shirt does not end with the last stitch: it is in the final stage of the process that the essence of sartorial excellence comes to life. Quality control and finishing are carried out with rigor and passion by our specialized staff, who devote time and expertise to the meticulous verification of each garment, examining it both internally and externally.
Each shirt undergoes a manual cleaning phase, during which excess threads are carefully removed. For us, this process is the hallmark of a quality product, as an impeccable garment is recognized in the most discreet details.
The team then carries out a further visual check, checking the alignment of the seams and the symmetry of the details. Any element that does not meet Sarty's quality standards is reported, corrected, or excluded. Each shirt must pass strict quality criteria in order to proudly represent the philosophy behind our production.
Once approved, the shirt is ready for the final stage: it is carefully ironed, folded according to protocol, and packaged with materials that respect the garment and enhance its quality. At this stage, not only is a production cycle completed, but the result of a sartorial production process is celebrated, made up of expert hands, intelligent technologies, and constant attention to the customer.
Ironing
Tailored ironing: where the shirt takes shape
At Sarty, even heat becomes a tool for style and quality. Our mannequin ironing process gives the garment softness, character, and a lived-in finish, transforming each shirt into a symbol of comfort and personality.
Three techniques with a single goal:
Sarty applies ironing using three distinctive methods, designed to meet the specific needs of each garment:
Manual ironing: using a traditional or steam iron, this is the ideal choice for delicate garments. It allows total control over the details, perfect for finishing each garment with precision.
Blow ironing: designed for freshly washed fabrics, it uses steam and air jets to gently stretch the fibers, giving the garment volume and lightness without mechanical stress.
Press ironing: the most structured method, carried out with industrial presses that apply heat and pressure. Ideal for classic models, it ensures clean lines and an impeccable shape.
Perfect finish, high value
The final packaging celebrates every technique used, giving the shirt a refined and recognizable aesthetic, an expression of our sartorial know-how. In every fiber, there is a balance between tradition, technology, and attention to detail.
